Shotcrete Pump Manufacturers

Shotcrete Pump Manufacturers

robotic shotcrete machine,Shotcrete pumps are one of the most important components in a mechanized concrete spraying system, and they are designed to ensure a continuous flow of concrete.A continuous concrete flow is of vital importance to guarantee a homogeneous shotcrete application, to be able to ensure the required quality and layer thickness, as well as reducing rebound.
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Product Introduction
 

 

Hunan Saner SRSP35E/A9 is a high-pressure concrete wet-mix shotcrete truck specialized for tunnel lining, mining, and slope stabilization.

 

Products Features

 

The Kawasaki main oil pump delivers high-pressure hydraulic power, continuously pushing dense materials to minimize pipeline clogging.

 

The diesel-electric dual power system utilizes the diesel engine for chassis self-propulsion and switches to industrial electricity for high-pressure shotcreting.

 

Large-bore delivery cylinders paired with a wear-resistant S-tube valve lower cycle frequency to ensure a smooth flow of coarse aggregates.

 

The variable-frequency dosing pump works with compressed air to atomize accelerators efficiently, achieving precise stepless regulation and minimizing vertical rebound.

 

An open water box integrated with an independent air-cooled radiator maintains optimal oil temperature and allows prompt cleaning of delivery cylinders.

 

 

Products Specifications

 

TECHNICAL PARAMETERS MODEL:SRSP35E/A9
Max theoretic output 35-40m³/h
Max theoretic pumping pressure 8.6Mpa
Hydraulic system Three pump & three circuit opening
Main oil pump displacement 112ml/r(kawasaki)
Hydraulic system pressure 28MPa
Power supply Electric motor Diesel motor
Voltage 380V /
Engine power 75KW
Distribution valve type S pipe valve
Cement mortar conveying cylinder bore/stroke Ф180/1170mm
Accelerator pump diplacement &pressure 270×2(l/h×Mpa)
Max aggregate size 15mm
Mix Hopper Volume 650L
Feeding height ≤1500mm
Max theoretic delivery vertical distance 16m
Max theoretic delivery horizontal distance 20m
Prostrate Height 5.05m
The radiator cooling type Air cooling system
Hydraulic pump type Ram pump
Outer dimensions(L*W*H) 8600×2640×3300mm
Total weight 16000kg
Chassis Parameters
Chassis brand Saner
Engine model 4105 Turbocharged Diesel Engine
Fuel type Diesel
Emission standard National IV Standard
Tyre specification 16/70-20 16PR
Wheelbase 4100mm
Axle weight 11000/11000kg
Axle quantity 4
Rated power 73.5KW
Rated speed 25KM/H
Gradient 25°
Turnning Radius 10M

 

Manufacturer Core Service

 

Free Spares: Free wear parts including cutting plates and wear plates are packed upon dispatch based on your estimated project volume.

 

Fast Delivery: Capitalizing on the established logistics network within the industrial zone, ready stock is dispatched to the port immediately upon order verification.

 

Remote Support: Senior engineers provide video-guided assistance to walk overseas buyers through initial equipment setup and commissioning.

 

 

Wet Shotcrete Machine

Wet Shotcrete Machine

Relying on Asia's largest interlligent manufacturing system and integrating advanced technology with strict manufacturing concepts ensure each process,each part to the extend of perfection and each product with world-class quality.

Concrete Shotcrete Machine

Concrete Shotcrete Machine

The amount of accelerator added is continuously adjustable: it can be adjusted steplessly according to the amount of shot.

Trailer Shotcrete Machine

Trailer Shotcrete Machine

Referring to the service life of each part, we will put a rough estimate of requested spares according to your project scale -how many cubic meters you will spray.

Wet Mix Shotcrete Machine

Wet Mix Shotcrete Machine

The pumping system has less energy consumption, high work efficiency, less wearing parts, high system reliability and stable delivery.

Concrete Plastering Machine

Concrete Plastering Machine

Equipped with multi-point electric lubrication pump, the automatic and effective control of oil filling quantity and filling time effectively prolongs the service life of worn parts.

Concrete Sprayer Machine

Concrete Sprayer Machine

Shotcrete machine(concrete wet spray machine) is widely used in highways, railway tunnels,urban subways,underground caverns of hydropower stations,etc. it's safe,stable and reliable.

Robot Arm Shotcrete Machine

Robot Arm Shotcrete Machine

The digital commitment system,clear standards of service and payment basis,value chain covering the whole product life and engineers for global service ensure.

Small Vehicular Shotcrete Pump

Small Vehicular Shotcrete Pump

The vehicle concrete wet spray trolley is an ideal choice for tunnel construction such as water conservancy, hydropower, railway and highway.

Vehicular Shotcrete Machine

Vehicular Shotcrete Machine

The double-spray vehicle wet spray machine is a new type of vehicle-mounted concrete wet spray machine with high-efficiency tunnel shotcrete equipment.

 

 

 

Components of Shotcrete Pump
 

Hydraulic system: 

Closed-circuit energy transmission loop consisting of hydraulic pumps, control valves, and pipelines.

 

Drive cylinders: 

Hydraulic actuators connected to the main pump that alternately push the concrete pistons.

 

Concrete cylinders:

Metal barrels beneath the hopper that move pistons back and forth to suck and push materials.

 

S-Tube Valve:
A wear-resistant distribution valve oscillating between twin concrete cylinder outlets inside the hopper.

 

Water box:  

A water-filled chamber located between the drive cylinders and the concrete cylinders.

 

Hopper Agitator:

A mixing shaft with blades inside the feeding hopper, driven by a hydraulic motor.

 

Vibrating Grill:

A steel filtering mesh screen covering the top of the hopper, equipped with a hydraulic vibrator.

 

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Technical Standards & Certifications
 

ISO 9001:2015: Covers the entire manufacturing process from raw material inspection to final pressure testing.

 

National IV Standard: The chassis engine complies with emission regulations, satisfying eco-conscious site access.

 

EN/ISO Interlock: The hopper grill cuts off mixing and pumping immediately once opened to protect operators.

 

 

FAQ

 

Q1: Why does this machine use an S-tube valve instead of a ball valve?

A: Engineering shotcrete requires coarse aggregate. Ball valves fail to pass 15mm stones and jam easily, making the S-tube valve the only choice.

 

Q2: How does the hardware prevent pipeline plugging on site?

A: It filters oversized stones via a vibrating screen, utilizes an internal agitator to prevent segregation, and relies on the heavy-duty force of the Kawasaki pump.

 

Q3: How is the accelerator dosage regulated during operation?

A: The unit features a variable-frequency dosing pump. Operators adjust the control knob on the panel to achieve precise, proportional chemical mixing.

 

Q4: How do you switch the dual power systems, and can the chassis drive independently?

A: The engineering chassis relies on the diesel engine for self-propulsion and climbing. Once positioned, it switches to the electric motor with a single button upon connecting to 380V power.

 

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