Shotcrete Pump Manufacturers

Shotcrete Pump Manufacturers

robotic shotcrete machine,Shotcrete pumps are one of the most important components in a mechanized concrete spraying system, and they are designed to ensure a continuous flow of concrete.A continuous concrete flow is of vital importance to guarantee a homogeneous shotcrete application, to be able to ensure the required quality and layer thickness, as well as reducing rebound.
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Product Introduction
 

 

The Saner SRSP35E/A9 Concrete Wet Shotcrete Machine is a high-pressure wet-mix shotcrete truck engineered for demanding applications including tunnel lining, underground mining support, hydropower projects, highway construction, railway tunnels, and slope stabilization.

 

Product Highlights

 

High-Performance Kawasaki Hydraulic Pump System: Equipped with a Kawasaki main oil pump delivering strong hydraulic power up to 28MPa, ensuring stable concrete conveying, reduced pipeline blockage risk, and a longer component service life for long-distance underground transportation.

 

Diesel-Electric Dual Power System: Features a flexible diesel-electric dual power design allowing self-propelled movement and strong climbing ability on-site via diesel power, followed by a switch to electric power for low-emission, cost-effective shotcrete operation.

 

S-Tube Valve Pumping Technology: Utilizes a heavy-duty S-tube valve structure designed for engineering concrete containing coarse aggregates up to 15mm, providing smoother concrete flow and improved continuous spraying performance compared to traditional ball valves.

 

Precision Accelerator Dosing System: Combines a variable-frequency accelerator dosing pump with compressed air atomization technology for continuous dosage adjustment, ensuring precise chemical mixing, a lower rebound rate, and better concrete adhesion.

 

Products Specifications

 

TECHNICAL PARAMETERS MODEL:SRSP35E/A9
Max theoretic output 35-40m³/h
Max theoretic pumping pressure 8.6Mpa
Hydraulic system Three pump & three circuit opening
Main oil pump displacement 112ml/r(kawasaki)
Hydraulic system pressure 28MPa
Power supply Electric motor Diesel motor
Voltage 380V /
Engine power 75KW
Distribution valve type S pipe valve
Cement mortar conveying cylinder bore/stroke Ф180/1170mm
Accelerator pump diplacement &pressure 270×2(l/h×Mpa)
Max aggregate size 15mm
Mix Hopper Volume 650L
Feeding height ≤1500mm
Max theoretic delivery vertical distance 16m
Max theoretic delivery horizontal distance 20m
Prostrate Height 5.05m
The radiator cooling type Air cooling system
Hydraulic pump type Ram pump
Outer dimensions(L*W*H) 8600×2640×3300mm
Total weight 16000kg
Chassis Parameters
Chassis brand Saner
Engine model 4105 Turbocharged Diesel Engine
Fuel type Diesel
Emission standard National IV Standard
Tyre specification 16/70-20 16PR
Wheelbase 4100mm
Axle weight 11000/11000kg
Axle quantity 4
Rated power 73.5KW
Rated speed 25KM/H
Gradient 25°
Turnning Radius 10M

 

Wet Shotcrete Machine

Wet Shotcrete Machine
Designed for tunnels, mining, and underground projects, Saner wet shotcrete machines deliver stable spraying performance, precise accelerator control, low rebound, and reliable operation.

Concrete Shotcrete Machine

Concrete Shotcrete Machine

Adjustable accelerator dosing system enables precise and stepless control according to spraying requirements, improving concrete adhesion and reducing rebound.

Trailer Shotcrete Machine

Trailer Shotcrete Machine

Compact and mobile design for tunnel repair and underground projects, featuring easy transport, stable pumping performance, and durable wear-resistant components.

Wet Mix Shotcrete Machine

Wet Mix Shotcrete Machine

High-efficiency concrete spraying equipment with stable delivery, adjustable accelerator dosing, low energy consumption, and reduced maintenance costs.

Concrete Plastering Machine

Concrete Plastering Machine

Equipped with an automatic lubrication system to control oil supply efficiently and extend the service life of key components.

Concrete Sprayer Machine

Concrete Sprayer Machine

Widely used in tunnels, highways, railways, subways, hydropower stations, and underground construction projects with safe and reliable operation.

Robot Arm Shotcrete Machine

Robot Arm Shotcrete Machine

Advanced robotic spraying technology with intelligent control, complete service support, and improved safety for complex construction environments.

Small Vehicular Shotcrete Pump

Small Vehicular Shotcrete Pump

A compact mobile wet spray solution ideal for tunnel construction, water conservancy, hydropower, railway, and highway projects.

Vehicular Shotcrete Machine

Vehicular Shotcrete Machine

A high-efficiency truck-mounted wet shotcrete system designed for large-scale tunnel spraying operations with flexible mobility and stable performance.

 

 

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Components & Working Principle

Hydraulic System: A closed hydraulic transmission system consisting of hydraulic pumps, valves, and pipelines that provides core power for concrete pumping operations.

Drive Cylinders: Hydraulic cylinders connected with the main pump to drive concrete pistons through suction and delivery cycles.

Concrete Cylinders: Heavy-duty cylinders installed under the hopper to transport concrete materials continuously through piston movement.

S-Tube Valve: A wear-resistant distribution valve installed between two concrete cylinders to control concrete flow direction and improve pumping stability.

Water Box: A water chamber positioned between hydraulic cylinders and concrete cylinders to provide cooling and facilitate cylinder cleaning.

Hopper Agitator: A hydraulic-driven mixing shaft inside the hopper that prevents concrete segregation and maintains material uniformity.

Vibrating Grill: A filtering screen installed above the hopper to filter oversized particles and improve feeding stability.

 

 

FAQ

 

Q1: What is the typical lead time for manufacturing and shipping an SRSP35E/A9 order?

A: Standard manufacturing lead times range from 15 to 30 days depending on custom configuration requirements and factory production schedules.

 

Q2: Are OEM and ODM customization services available for international distributors?

A: Yes, Saner provides flexible OEM and ODM customization services tailored to regional specifications and brand labeling requirements.

 

Q3: What warranty terms and after-sales protection do you offer global buyers?

A: We provide a comprehensive 12-month standard warranty covering core structural and hydraulic components alongside lifetime technical assistance.

 

Q4: How do you handle spare parts dispatch and emergency logistics for overseas projects?

A: We maintain a robust inventory of high-wear replacement parts ready for air and sea freight express dispatch to minimize job site downtime.

 

Q5: What commercial payment terms does Saner accept for international transactions?

A: We accept standard secure commercial settlement structures including T/T wire transfers and irrevocable Letter of Credit (L/C) at sight.

 

Q6: Can your engineering team provide localized operation and maintenance training on-site?

A: Yes, certified mechanical engineers can be dispatched internationally to deliver hands-on technical training and operational guidance for local crews.

 

Q7: What documentation is provided for customs clearance and import compliance?

A: We supply complete export documentation including commercial invoices, packing lists, bills of lading, certificates of origin, and ISO quality compliance records.

 

Q8: How does the dual-power switch impact long-term fuel and electricity operational expenditures?

A: Utilizing electric power during stationary pumping cuts underground fuel consumption and ventilation costs by up to 40% compared to diesel-only units.

 

Q9: What safety certifications and compliance standards do your shotcrete pumps hold?

A: Our equipment complies with ISO9001 quality management benchmarks, National IV emission regulations, and integrates multi-layer electrical safety interlocks.

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