Mortar Spraying Machine

Why Choose Us

Hunan Saner Heavy Industry Technology Development Co.,LTD. was founded in 2010. We supply a wide range of products, as concrete pump, tunnel wet concrete sprayer machines, mortar spraying machines, concrete conveyor pump, concrete mixer and pump machines, soil hydro seeding machines.

Wide Product Range

We mainly produce Rock Drilling Trcuk, Wet Shotcrete Machine, Concrete Pump Machine, Soil Spraying Machine and other products.

Quality Assurance

We have obtained ISO 9001 Quality System and International Multilateral Double Certification. And we have multipy national invention patents.

Perfect After-sales Service Systerm

Follow-up Service after Sale, we could send engineers to serve abroad if there is need. We Direct supply for large enterprises, hospitals, high-speed construction sites and other industries.

Quick Response

Our commitment is to respond to your inquiries within 24 hours, ensuring that you receive the information and support you require in a timely manner.

 

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Advantages of Mortar Spraying Machine
 
 
 

Simple Operation

No need to set up scaffolding, no need to move equipment, no need to repair the stubble, the yin and yang corners, and the top plate can be sprayed freely, which shortens the construction period, improves the work schedule, and saves the cost of the frame material.

 
 

High Efficiency

Mortar sprayer can easily spray 150 square meters per hour, eliminating the preparation time, working 8 hours a day, can spray more than 1000 square meters.

 
 

Quality Guaranteed

The mortar sprayer has a large flow rate and high pressure, and the mortar density far exceeds the specified standards. The troubles and losses caused by quality, construction period, labor cost and other issues are eliminated.

 
 

One Machine With Multiple Functions

Mortar spraying machine can spray mortar and fireproof materials and refractory materials, and is not affected by regional and environmental conditions and the shape of the spray surface.

 

 

Applications of Mortar Spraying Machine

 

 

Masonry Construction

The primary application of the machine is in the construction of brick and stone walls, where they are used to apply the mortar that bonds the individual units together.

Plastering & Rendering

The machine can also be used to apply plaster or render to internal and external walls, providing a smooth, uniform finish that is both aesthetically pleasing and functional.

Grouting

In projects that require the filling of gaps or voids, such as in tunnel construction or soil stabilization, mortar spraying machines can be used to inject grout into the required areas.

Repair & Restoration

It can be used to apply repair mortar for the restoration of damaged or deteriorated structures.

 

Mortar Spraying Machine Price

Components of Mortar Spraying Machine

 

 

Driving Mechanism

Linked to the cycloid reducer and positioned at one end of the machine, the driving device is powered by a motor. The motor is directly mounted on the reducer, aligned parallel to the rotor and stator axis.

Rotor Assembly

Crafted from special alloy materials and treated through high-temperature simmering and modulation, the rotor ensures durability. The stator, made from special rubber materials, enhances wear resistance, strength, and minimizes maintenance requirements.

Air Duct System

Driven by a 2.2KW motor, the air compressor generates high pressure air, regulated by safety and pressure-limiting valves. The pressurized air is then supplied to the nozzle for efficient mortar spraying.

Spraying System

Comprising wear-resistant slurry pipes for conveying and nozzles pressure-injected with polymer materials, this system ensures precise and effective mortar application. Mortar pipes, air pipes, and air valves are securely affixed to the nozzles.

Electrical Control System

Housed in the control box, this system incorporates an automatic leakage air switch, AC contactor, thermal relay, start, and stop buttons. It provides essential protection functions such as leakage, overcurrent, and short circuit safeguards.

 

Mortar Spraying Machine Equipment Installation Steps

 

 

Check Equipment Integrity

Carefully check each part of the mortar spraying machine before installation to ensure that there is no damage or missing, to ensure that the equipment can work normally.

 

Connect the Power and Air Sources

The power line of the mortar spraying machine and the air supply pipeline are correctly connected to ensure that the power supply is stable and the air pressure meets the operation requirements.

 

Adjust Equipment Position

According to the construction needs, adjust the position of the mortar spraying machine to ensure the maximum spraying range and construction efficiency.

 

 

Certificate

 

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Frequently Asked Questions

 

Q: Are portable mortar spraying machines available?

A: Yes, smaller, portable models are available for projects with limited space or for smaller areas, while larger machines are more suitable for industrial and commercial projects.

Q: How does a mortar spraying machine work?

A: A mortar spraying machine pumps prepared mortar from a hopper through a hose and nozzle, where it is sprayed onto a surface with consistent pressure. The machine's design and pressure settings help achieve an even, controlled application.

Q: What are the main benefits of using a mortar spraying machine?

A: Mortar spraying machines provide faster application, improve consistency, and reduce labor costs compared to manual plastering. They also minimize material waste and reduce physical strain on workers.

Q: What types of projects are suitable for mortar spraying machines?

A: Mortar spraying machines are used in various projects, including wall plastering, ceiling work, tunnel linings, swimming pool construction, and repairs of damaged concrete or brick surfaces.

Q: Can a mortar spraying machine handle different types of mortar?

A: Yes, most mortar spraying machines can handle various types of mortar, including cement mortar, gypsum plaster, lime plaster, and synthetic plasters, though some adjustments may be necessary depending on material viscosity.

Q: What types of mortar spraying machines are available?

A: Mortar spraying machines come in two main types: piston pump and rotor-stator pump machines. Piston pumps are suitable for thicker mixtures, while rotor-stator pumps offer smoother and more continuous spraying for thinner materials.

Q: How much area can a mortar spraying machine cover per hour?

A: Coverage depends on machine capacity and material type, but typical machines can cover 100-500 square meters per hour, depending on the application thickness and material flow rate.

Q: What are the power options for mortar spraying machines?

A: Mortar spraying machines typically run on electric, diesel, or gasoline power. Electric models are preferred for indoor work, while gasoline or diesel machines are ideal for outdoor or remote areas without electricity.

Q: Is it difficult to operate a mortar spraying machine?

A: Most mortar spraying machines are user-friendly, but operators should have basic training on machine settings, material handling, and safety practices to ensure proper and efficient use.

Q: Can mortar spraying machines be used for both interior and exterior work?

A: Yes, mortar spraying machines are versatile and can be used for both indoor and outdoor applications, including wall plastering, stucco, and waterproofing.

Q: How do I choose the right mortar spraying machine for my project?

A: Choosing the right machine depends on factors such as project size, material type, power source, and desired spray pressure. Smaller projects may require portable machines, while larger jobs need high-capacity machines.

Q: What maintenance is required for a mortar spraying machine?

A: Routine maintenance includes cleaning the hopper, hoses, and nozzles after each use, checking seals, and lubricating parts as recommended by the manufacturer. Proper maintenance extends machine lifespan and ensures consistent performance.

Q: What are common issues with mortar spraying machines?

A: Common issues include nozzle clogging, inconsistent spraying, and material buildup. Proper cleaning, using the correct material mixture, and avoiding overly thick mortars can help reduce these problems.

Q: Can a mortar spraying machine be used for other materials like paint?

A: No, mortar spraying machines are designed for thick, viscous materials like cement and plaster. Attempting to use thinner materials like paint may damage the machine or lead to uneven application.

Q: What safety precautions should be taken when using a mortar spraying machine?

A: Operators should wear protective gear (gloves, goggles, and masks), ensure adequate ventilation when spraying indoors, and follow all manufacturer safety instructions to prevent accidents.

As one of the leading mortar spraying machine manufacturers and suppliers in China, we warmly welcome you to buy cost-efficient mortar spraying machine for sale here from our factory. All our products are with high quality and competitive price.6M Mortar Pump, Ready Mix Plaster Machine, Mortar Spray Machine

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