Mortar Injection Pump
Our mortar injection pump is a specialized machine used for injecting mortar or grout into cracks, voids, or joints in construction projects. These pumps are commonly used in repair, restoration, and structural strengthening applications where precision and controlled material placement are essential.
Key Features of Mortar Injection Pumps
High-Pressure Delivery:
Designed to inject materials under high pressure to ensure penetration into narrow cracks or deep voids.
Versatile Material Handling:
Can handle various materials such as cement-based grout, mortar, epoxy grout, and other specialized injection materials.
Compact and Portable Design:
Often lightweight and easy to move, allowing use in confined spaces or challenging environments.
Adjustable Flow Rate and Pressure:
Operators can control the flow and pressure to suit specific applications and materials.
Durable Construction:
Made of robust materials to withstand abrasive and corrosive injection mixtures.
Product parameter(specification)
| Max theoretic output | 40m³/h | |||||
| Max concrete pumping pressure | 11Mpa | |||||
| High and low valtage switchover | Yes | |||||
| Hydraulic system | Double pump & double circuit opening | |||||
| Main oil pump discharge | 260ml/r(kawasaki) | |||||
| Hydraulic system pressure | 32Mpa | |||||
| Power supply | Electric motor | |||||
| Voltage | 380V | |||||
| Motor power | 55KW | |||||
| Motor speed | 1475r/min | |||||
| Distribution valve type | S pipe valve | |||||
| Concrete conveying cylinder bore/stroke | Ф200/1650mm | |||||
| Oil cylinder bore/stroke | Ф125/1650mm | |||||
| Max aggregate size | 40mm | |||||
| Hopper Volume | 0.6m³ | |||||
| Feeding height | 1450mm | |||||
| Max delivery vertical distance | 110m | |||||
| Max delivery horizontal distance | 330m | |||||
| Concrete slump | 160-230mm | |||||
| Hydraulic oil tank volume | 420L | |||||
| The radiator cooling type | Air cooling system | |||||
| Hydraulic pump type | Ram pump | |||||
| Outer dimensions(L*W*H) | 5500×2150×2800mm | |||||
| Total weight | 4500 kg | |||||
Working Principle
Material Preparation:
The mortar or grout is mixed to the desired consistency, ensuring it is free of lumps or impurities that could block the pump.
Feeding the Pump:
The material is loaded into the hopper or directly into the pump.
Injection:
Using a piston, diaphragm, or screw mechanism, the pump forces the material into hoses or pipes leading to the injection point.
High pressure ensures the material fills all voids, cracks, or joints.
Monitoring and Control:
Operators monitor the flow and adjust the pressure as needed to prevent over-pressurization or leakage.


Applications of Mortar Injection Pumps
Structural Repair:
Injecting grout into cracks in concrete walls, floors, or beams to restore structural integrity.
Sealing cracks in bridges, dams, and tunnels.
Void Filling:
Filling voids in masonry or concrete structures.
Stabilizing foundations or filling gaps under slabs.
Waterproofing:
Injecting waterproofing materials into joints, cracks, or porous surfaces.
Used in basements, retaining walls, and underground structures.
Masonry Grouting:
Strengthening old or deteriorated masonry walls by injecting grout into voids between bricks or stones.
Soil Stabilization:
Injecting grout into soil to stabilize and reinforce weak ground.
Commonly used in slope protection and tunnel excavation.
Sealing Leaks:
Stopping water ingress in water tanks, reservoirs, or underground tunnels.
Sealing leaks in retaining walls and dams.

You may want to know how many Types of Mortar Injection Pumps
Piston Injection Pumps:
Use a reciprocating piston to create high pressure.
Suitable for high-viscosity materials.
Commonly used for structural repairs and large-scale projects.
Diaphragm Injection Pumps:
Use a flexible diaphragm to pump the material.
Ideal for medium to low-viscosity materials.
Often used in waterproofing and soil stabilization.
Screw Injection Pumps:
Use a helical screw mechanism for continuous material flow.
Provide consistent pressure and are ideal for precision applications.
Peristaltic Injection Pumps:
Use a flexible hose and rollers to push the material.
Best for materials that are sensitive to shearing or require minimal contamination.
Electric or Pneumatic Pumps:
Powered by electricity or compressed air.
Offer easy operation and are suitable for indoor or environmentally sensitive sites.
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