Concrete Pouring Pump Machine
Hunan Saner Heavy Industry Technology Development Co.,Ltd.
Hunan Saner Heavy Industry Technology Development Co.,LTD. was founded in 2010, and it is a collection of engineering machinery R&D, production, sales high-tech enterprise. Our factory is located in scenic Sany matching industrial park, state-level economic development zone, Loudi city, Hunan province Where the transportation is convenient, covers an area of 10000 square meters. Currently, we have four branch: Hunan Saner machinery company, Hunan Saner trade company, Hunan Saner maintenance company and Hunan Saner lease company.
| MODEL: HBT60-13-75S/130RS | ||||||
| Max theoretic output | 68m³/h | |||||
| Max concrete pumping pressure | 7-13 Mpa | |||||
| High and low valtage switchover | Yes | |||||
| Hydraulic system | Double pump & double circuit opening | |||||
| Main oil pump discharge | 224ml/r(kawasaki) | |||||
| Hydraulic system pressure | 32MPa | |||||
| Power supply | Electric motor | Diesel motor | ||||
| Voltage | 380V | / | ||||
| Motor power | 75KW | 130KW | ||||
| Motor speed | 2100r/m | |||||
| Distribution valve type | S pipe valve | |||||
| Concrete conveying cylinder bore/stroke | Ф200/1650mm | |||||
| Oil cylinder bore/stroke | Ф125/1650mm | |||||
| Max aggregate size | 40mm | |||||
| Hopper Volume | 600L | |||||
| Feeding height | 1450mm | |||||
| Max delivery vertical distance | 130m | |||||
| Max delivery horizontal distance | 400m | |||||
| Concrete slump | 160-230mm | |||||
| Hydraulic oil tank volume | 420L | |||||
| The radiator cooling type | Air cooling system | |||||
| Hydraulic pump type | Ram pump | |||||
| Outer dimensions(L*W*H) | 6100×2000×2130mm | |||||
| Total weight | 5500 kg | |||||
Why Choose Us
Quality assurance
We perform strictly according to the ISO9001 quality system in the whole process.
Good service
We are doing everything to offer our customers with best services and best products .
Reasonable price
The price is reasonable and will bring you different surprises .
Fast delivery
The delivery speed is fast, and the delivery will be sorted out for you as soon as the order is placed.
Concrete pump, also known as concrete conveying pump,consists of pump body and conveying pipe. It is a kind of machinery that uses pressure to continuously transport concrete along pipes. It is mainly used in building construction, bridges and tunnel constructions.
The second generation of pumping technology: hydraulic reversing technology, completely relying on the main cylinder, the distribution of small cylinder hydraulic signal changes to achieve action reversal.
Our concrete pump features energy saving, large flow, wider adaptability, high efficiency, good wear resistance and easy to operate, it is widely used for concrete pumping in housing building, elevated road, bridge or tunnel construction projects.
Our concrete trailer pump is equipped with advanced hydraulic system which can be powered by diesel engine or electric motor for your selection.
Concrete pump unit driven by the engine to produce hydraulic pressure, the use of hydraulic pressure to drive the cylinder to produce reciprocating motion, driven by the piston to complete the suction and pressure of concrete action.
Our concrete pump trailer main components such as wear plate, piston, cylinder, discharge port and hopper are made with wear resistant high chrome alloy materials, strict welding and heat treatment processes.
Concrete trailer pump is a set of mechanical, electrical and hydraulic technology as one, with reliable performance of smooth operation and strong pumping capability. Reliability and stability is guaranteed by automatic engine regulation.
Concrete pump,also called trailer mounted concrete pump or concrete trailer pump, is the kind of small concrete pump mounted on the moveable trailer to to convey concrete to hard to access flexibly.
Trail Concrete Line Pump Trailer
A concrete line pump trailer, often referred to simply as a "concrete pump trailer," is a mobile piece of equipment used in construction to transport and distribute liquid concrete (also known as ready-mix concrete) from a mixer truck to the desired location on a construction site, such as a building foundation, slab, or other structures.
What is concrete pouring pump machine
Concrete pouring machines offer precise control over the placement of concrete. The use of booms or placing booms allows for accurate delivery to specific locations, ensuring that concrete is deposited exactly where needed in a construction project. A common type of concrete pump for large scale construction projects is known as a boom concrete pump, because it uses a remote-controlled articulating robotic arm (called a boom) to place concrete accurately. It is attached to a truck or a semi-trailer. Boom pumps are capable of pumping at very high volumes and are less labor intensive to operate when compared to line or other types of concrete pumps.
Advantages of concrete pouring pump machine
When you transport concrete by bucket or wheelbarrow, you are undoubtedly wasting time. It's slow because half of the journey is always spent coming back with an empty vessel to refill. This isn't the case with pumping, however, where you get fast concrete placement in one easy and efficient service. That means you can keep any other work relying on concrete on schedule.
An added bonus of swift, tidy concrete pumping in the commercial sector is the reduction in labour costs, because you won't need to use multiple workers to ferry concrete to the pour site. Instead, that valuable labour can be put into other areas of the project to move things along. Across multiple projects, you could save valuable hours and increase your profit margin.
In the construction of anything, from a garden wall to a high-rise building, nothing should be left to chance. You can ensure the consistency and accuracy of the work you do with concrete pumping, knowing you get the same mix of concrete in one batch as well as a better idea of how long it will take to complete the job.
As the height or length can differ according to the site, the concrete pump does come in various sizes. The boom truck length mounted on a truck can vary anywhere between 50 feet to 200 feet.
Common Applications for concrete pouring pump machine
Slab building foundations
Solid foundations are essential to prevent cracking and sagging. Concrete pumps ensure work moves quickly and smoothly so concrete ends up where it should go without imperfections.
Foundations with basements
Concrete pumps help limit time delays and errors for foundation laying, ensuring projects are completed promptly.
High-rise buildings
Boom pumps are essential to reach greater heights, allowing you to lift concrete to high floors safely and quickly, so your project remains on schedule.
Highway overpasses and tunnels
Concrete pumps help you create a durable and reinforced final product that can support extensive weight. Boom pumps also allow you to reach required elevations easier.
Bridgers and dams
Pumps can help you reach the necessary height for bridges or dams while creating robust and steady support that can handle vehicles and water pressure.
Parking structures
With a concrete pump, you can reach higher levels of parking structures, allowing you to complete the work without wasting labor or time.
Sidewalks and driveways
Boom pumps can help create a smooth and stable driveway or sidewalk, which can help improve a home's curb appeal.
Swimming pools
Concrete pumps can reach over a house from the street to lay the essential foundation for swimming pools, limiting disruption to a homeowner's yard.
Patios and garden shed foundations
Concrete pumps allow workers to reach backyards, helping them quickly pour stable concrete slabs for shed foundations and patios without having to drive into the yard.
How Do concrete pouring pump machine Work
A concrete pouring machine is controlled by a skilled concrete pump operator. The pump operator controls the operation, position, and output of the pump by directing the boom or hose.
Boom pouring machine
A boom pump uses a remote-controlled robotic arm (boom) attached to a truck or a semi-trailer to place large volumes of concrete with accuracy. The truck typically remains in one place for the entire pour as ready-mix trucks can unload concrete directly into the pump's hopper.
The hopper has an auger to churn the concrete and keep it liquid, along with a mesh grate to prevent large rocks and chunks from clogging the pump.
The stationary central location of the truck on the job site allows for a more efficient traffic flow.
Line pouring machine
A line pump (also known as a ground pump) is a trailer-mounted concrete pump or a truck-mounted pump that uses a series of steel or rubber hoses to lead and place concrete wherever it needs to go. And a concrete truck will also unload the concrete into the pump's hopper.
Both types of pumps use twin cylinder hydraulic pumps. One piston draws the liquid concrete from a hopper and into a cylinder while at the same time, the other piston pushes concrete out into the discharge pipes.
A valve determines which piston is open to the concrete hopper and which is open to the discharge pipes by switching over each time the pistons reach the end of the cylinders. This valve mechanism allows each cylinder to alternate between drawing concrete and pushing concrete, pumping higher volumes of concrete and saving time.
However, for a concrete pump to work, the concrete mix must be suitable for pumping. The concrete must have enough water for the mix to move easily through the pump and hoses. Otherwise, it can risk clogging the pump lines.
Types of concrete pouring pump machine
Stationary concrete pump
A stationary concrete pump is also called a trailer concrete pump because it needs a trailer in front of it to drag it along when it is moving. Its main function is to pump concrete, often working in combination with a concrete mixer truck.
The mixer truck first transports the concrete produced by the concrete mixing plant to the construction site. Then the concrete is unloaded into the hopper of the trailer pump and is transported to the construction site through the pipelines. So, every time before pumping, workers need to lay the pipes first. The trailer pump includes diesel engine type and electric motor for your selection.
Concrete mixer with pump
The concrete mixer with pump is based on the trailer pump with the addition of drum mixer, which integrates the functions of mixing and pumping concrete into one. This makes the concrete mixer pump occupy a small area and save space.
If you need to produce concrete on site, concrete mixing pump is a good choice for you. Like the trailer pump, the concrete mixer pump can also be divided into diesel engine type and electric motor type.
Concrete boom pump
Concrete boom pump is also named the concrete pump truck. Unlike the previous two types of pumps, the concrete boom pump is a high-efficiency concrete conveying equipment that integrates driving, pumping and placing. It is composed of a chassis and a placing boom.
It has two advantages, one is with chassis, easy to move and reducing the time of equipment transfer; the second is with placing boom, no manual laying of pipes before pumping concrete, saving manpower and time.
Concrete line pump truck
In simple terms, a concrete line pump truck is a trailer pump mounted on a chassis. When you need to pump a longer distance and want to move your equipment quickly, the advantages of a line pump truck come to the fore.
You can simply choose to buy a line concrete pump truck. Of course, you can also choose to buy a trailer pump and install it on your car chassis yourself. It is the same as a trailer mounted pump in that it also needs that workers lay the pipes before pumping.
Separate placing booms
Separate concrete placing booms can be used when a boom truck is unavailable, or in situations where a boom truck may not be able to conveniently access the pour site. Combined with the right concrete pump, these placing booms provide a systematic method of concrete distribution.
For instance, contractors can use the truck-mounted pump with a placing boom in its conventional mode for part of a day on slab pours or other ground level placements, then quickly remove the boom (with the aid of a tower crane) for remote placements later in the day. Typically, the boom is remounted on a pedestal, which can be located hundreds of feet from the pump and connected with a pipeline.
Here are some mounting options for placing booms
Cross frame: Foundation mounting with bolted cross frame.
Crane tower mount: Boom and mast mounted on crane tower.
Side mount: Mast mounted to the side of a structure with brackets.
Wedge mount: Boom and mast inserted in floor slab with wedges.
Ballasted cross frame: Zero elevation ballasted cross frame. This method may also be used with the boom mounted on a freestanding mast.
Anchored: Boom and mast are anchored to a supporting surface.
How to Choose a Suitable concrete pouring pump machine for Your Projects
Max. aggragate size
The main reason for considering this factor is to avoid blockage caused by aggregate larger than the diameter of the delivery cylinder. Generally speaking, if you are pumping fine aggregate, you can choose 140mm or 180mm delivery cylinder diameter; if you are pumping large aggregate, you can choose 200mm or 230mm cylinder diameter. If choose a larger cylinder diameter, this will reduce the chance of pipe blockage.According to our experiments, if you replace the 200mm delivery cylinder with 230mm cylinder, you can reduce the chance of blockage by about 30%.
Pumping capacity of concrete pump per hour
Different types and models of concrete pumping machines have different pumping capacities per hour. You can have a rough idea about their pumping volume. For example, the theoretical pumping volume of different models of concrete boom pumps ranges from 80 to 180 cubic meters per hour at low pressure, and from 50 to 120 cubic meters per hour at high pressure.The theoretical pumping capacity of trailer pumps, on the other hand, ranges from 30 to 90 cubic meters per hour. You need to think about the demand for concrete pumping volume for your project.
Theoretical maximum transmission distance
Different types of cement pumps can pump concrete at different distances. Taking concrete trailer pumps as an example, the pumping distances of diesel type and electric type pumps are also different. The Electric pump has a maximum vertical delivery distance of 280m and a horizontal distance of 1200m, while the diesel type pump has a maximum vertical delivery distance of 300m and a horizontal distance of 1350m.Electric concrete pumps are more suitable for areas where the power grid is well laid and the voltage is stable, which requires relatively high power supply. For most rural areas or remote mountainous areas, such conditions may be difficult to achieve. These areas are more suitable for choosing diesel engine concrete pumps.
The strength of manufacturer
One is that you can ask your local dealer to find a better local manufacturer; It should be noted that you should pay attention to the qualifications of the manufacturer you choose and the relevant customer reviews. Through past customer evaluations, you can determine whether this manufacturer is reliable. Therefore, try to choose those manufacturers with high customer praise.
The concrete pump price and your budget
Price is also one of the factors that many customers have to consider when buying a concrete pump. We all know that there are many factors that affect the price of a concrete pump, such as type and model, brand, shipping costs, etc.
If you want to buy a concrete pump from a very well-known brand manufacturer, then you may receive a higher quote because the cost of its machine will be higher due to factors such as the brand promotion of this manufacturer.
But on the contrary, if the same machine, you receive a particularly low quote, then you need to consider its qualit. So, when considering the price of the machine, you also need to pay special attention to the quality of the machine. In the case of ensuring that different manufacturers of machines with the same accessories and can provide the same performance, choose a cost-effective machine.
Operation of concrete pouring pump machine
Priming the pump
Before beginning a concrete pour, the pump must be primed to ensure a steady flow of concrete. This involves filling the pump system with water or a priming agent to remove any air pockets and lubricate the pipes and hoses. Once primed, the pump is ready to receive the concrete mixture from the hopper.
Pouring concrete
With the pump primed and the boom positioned, the concrete pouring process can begin. The operator controls the flow of concrete using a remote control or manual controls located on the pump unit. As the concrete travels through the boom system, it is directed to the desired location, where it can be placed with precision and accuracy. By adjusting the boom's position and angle, the operator can ensure uniform coverage and consistency throughout the pour.
Components of a concrete pouring pump machine
Main pump unit
At the heart of every concrete pump is the main pump unit, typically powered by a diesel engine or electric motor. This unit generates the hydraulic pressure required to transport the concrete from the hopper to the desired location. Equipped with pistons or rotary pumps, the main pump unit ensures a continuous flow of concrete through the system.
Boom or placing system
The boom or placing system of a boom pump truck consists of a series of articulating sections that extend and maneuver to reach the designated pour area. Made of high-strength steel, the boom is equipped with a series of pipes and hoses that transport the concrete from the pump to the precise location of placement. With the ability to reach heights of several stories and extend horizontally over obstacles, the boom system offers unparalleled flexibility in concrete placement.
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